Applications: Gasification.

Your need: To enhance efficiency for electric power generation. MTI can help solve the following gasification challenges:

  • Slag flow management
  • Clinker formation
  • Refractory corrosion
  • Vaporization of inorganic species
  • Ash deposition on refractory and metal surfaces
  • Syngas cooler fouling
  • Hot-gas clean-up: filter plugging and blinding

Our solution: By characterizing the fuel with our advanced techniques, we can provide ash behavior predictions for various regions in the gasifier. MTI uses computer-controlled scanning electron microscopy to determine the size and composition of mineral materials within the fuel. Fuel performance may be estimated in terms of slag flow behavior, ash deposition on gas cooling equipment, agglomerate and clinker formation, and plugging of gas-filter systems.

Typical gasification challenges in a generic gasifer:

System-Specific Challenges:

Entrained-Flow Gasifiers
- Slag flow challenges
- Refractory attack

Fixed-Bed Gasifiers (Dry Bottom)
- Clinkering of ash-forming materials
- Quench; waste water

Fixed-Bed Gasifiers (Slagging)
- Slag flow challenges
- Refractory attack

Fluidized-Bed Gasifiers
- Bed agglomeration
- Ash deposition on surfaces and in cyclones

Transport Reactors
- Bed agglomeration
- Ash deposition on surfaces and in cyclones

Mechanisms Occurring during Gasification Process